A 15-tonne hydraulic mobile pick-n-carry crane built for rough terrain and articulated site movement. It uses a Simpson S433(I) F1 CEV BS-III 4-cylinder water-cooled diesel engine rated at 48 BHP / 36 kW @ 2,200 rpm, a 6-forward / 2-reverse heavy-duty transmission, pneumatically-assisted hydraulic brakes and a 3-part telescopic boom.
Capacity15T
Boom Height11.25 m
Fuel Tank45 L
Engine36 kW
Top Speed28 km/h
Op. Weight13,250 kg
Key Highlights
Capacity
15 Tonnes
Engine
Simpson S433(I) F1
Rated Power
48 BHP / 36 kW
Telescopic Boom
3-part boom
Boom Height
11.25 m
Top Speed
28 km/h
Fuel Tank
45 L
Hydraulic Tank
140 L
Operating Weight
13,250 kg
Tyres
6 nos.
Hoist Speed
50 m/min
Safety
Overload + over-hoist alerts
Transmission
6F + 2R
Ground Clearance
400 mm
Turning Radius
6.5 m approx.
Specifications
Detailed technical specifications for ACE 15XW 15T Pick-n-Carry Crane
Standard SafetyAudio overload indication, hose failure protection, audio over-hoisting indication, safety brakes on hoist, cylinder guards
Standard EquipmentROPS cabin, front tyre protector, front/rear work lights, mirrors/reflectors, tool kit, temperature/oil pressure/RPM-hourmeter/air pressure gauges
Daily pre-start checks · Service schedule by operating hours · Warning alert actions — ACE 15XW 15T pick-n-carry mobile crane with Simpson S433(I) F1 CEV BS-III engine, 140 L hydraulic tank, 45 L fuel tank and air-pressure brake safety checks.
Daily Pre-Start Checklist
Complete before starting the engine or lifting any load. Any failed check means the crane must be tagged out and reported before use.
Every Shift
1
Engine Oil
Dipstick check on level ground with cold engine; level must be between MIN and MAX.
Act if: low level, black oil or milky oil is found — top up or stop and investigate.
2
Engine Coolant
Check overflow reservoir; do not open radiator cap when hot.
Act if: coolant is below MIN or contaminated — cool down and correct before running.
3
Fuel System
Check fuel gauge is above 1/4 tank and drain water from the pre-filter bowl.
Act if: water is present or fuel level is low — drain/refuel before operation.
4
Air Pressure
Check air pressure gauge; minimum 5 bar is required before operating brakes.
Act if: pressure is low — do not move the crane until pressure is adequate.
5
Hydraulic Oil
Check sight glass on hydraulic tank; oil must be between marks.
Act if: foam or discolouration appears — suspect contamination and investigate.
6
Hoist Rope
Inspect full rope run for broken wires, kinks, bird-caging and flat spots.
Act if: any broken wire or rope damage is found — stop use and replace/inspect.
7
Hook Block
Check latch snaps closed, swivel rotates freely and hook has no cracks/deformation.
Act if: latch is faulty, hook is cracked or swivel binds — do not lift.
8
Boom Pins
If 4-part boom is fitted, confirm all pins are engaged and retaining clips are locked.
Act if: any pin or clip is missing/loose — do not lift.
9
Tyres
Visually check all 6 tyres for cuts, sidewall bulges, flat spots or pressure loss.
Act if: any defective tyre is found — do not travel or lift.
10
Leak Walk-Round
Check under crane and hose runs for oil, fuel, coolant or hydraulic leaks.
Act if: any active leak is visible — repair before operation.
11
Lights & Horn
Test reverse lamp, horn and indicators if fitted.
Act if: any safety light/horn fails — fix before road travel or site movement.
Service Schedule by Operating Hours
Use the crane hourmeter. Perform all lower-interval tasks at each higher-interval service.
Critical run-in service. Perform all Daily items PLUS these tasks.
Engine
Change engine oil
8.00 L, SAE 15W-40 CF-4.
CHANGE
Replace oil filter
Replace element at every oil change.
REPLACE
Inspect air cleaner and belts
Clean primary element if clogged; adjust or replace fan/alternator belt if frayed/cracked.
INSPECT
Inspect fuel pre-filter
Clean gauze and check for water; main fuel filter replacement is due at 500h.
INSPECT
Hydraulic / Transmission
Inspect hydraulic hose runs
Check chafing, rubbing and early leaks near joints and boom pivot.
INSPECT
Check transmission oil level
SAE 90 EP (API GL-4) gear oil.
CHECK
Greasing / Structure
Grease boom, luffing, hoist and articulation pins
Use EP grease on pivot pins, steering cylinder pins and hoist drum bearings.
GREASE
Inspect hook, sheave and rope reeving
Confirm all 4 falls are correctly reeved.
INSPECT
Perform all 50h items PLUS these tasks at 250h/500h milestones.
Engine
Change engine oil and oil filter
8.00 L SAE 15W-40 CF-4 at 250h; replace oil filter at every oil change.
CHANGE
Replace fuel filter and air filter as due
Fuel filter at 500h; air filter after 2 cleanings or restriction indicator.
REPLACE
Inspect coolant, radiator and V-belt
Top up coolant, clean radiator fins and replace belt if worn.
INSPECT
Hydraulic / Drivetrain
Replace hydraulic return filter
Replace return-line filter element at 500h.
REPLACE
Inspect cylinders and brakes
Check boom/luffing/extension cylinders, steering cylinders, brake linings and slack adjusters.
INSPECT
Inspect clutch free-play
Adjust to 20–30 mm pedal travel; check linkage wear.
INSPECT
Structure
Inspect hoist rope and sheaves
Check broken wires, kinks, diameter reduction, sheaves and drum grooves.
INSPECT
Inspect boom sections
Check wear pads, section alignment and welded joints.
INSPECT
Comprehensive annual service. Perform all lower-interval tasks PLUS these tasks.
Engine
Replace air filter primary and safety cartridge
Replace both air filter elements.
REPLACE
Replace coolant
Full drain, flush and refill. Confirm exact capacity with ACE service centre.
CHANGE
Inspect cylinder head bolt torque
Torque to OEM specification.
INSPECT
Hydraulic / Transmission
Change hydraulic oil
140.00 L ISO VG 46 at 1,000h.
CHANGE
Replace suction strainer and clean breather
100 mesh suction strainer.
REPLACE
Replace hydraulic hoses if aged or damaged
Replace hoses showing cracks, abrasion or age-hardening; replace on condition or every 2 years / 2,000h.
REPLACE
Change transmission oil
48.00 L SAE 90 EP (API GL-4), annually or at 1,000h.
CHANGE
Structure / Electrical
Inspect chassis, boom and articulation frame welds
NDT recommended at high hours.
INSPECT
Replace hoist rope if retirement criteria are met
6+ broken wires per lay, diameter reduction >10%, kink or bird-cage.
REPLACE
Replace brake lining shoes if worn
Replace when worn to rivet head level or below ACE service centre minimum thickness.
REPLACE
Inspect alternator, battery and wiring
Check output, battery capacity, terminals and wiring looms.
INSPECT
Inspect electrical terminals and wiring looms
Check all electrical connections, terminals and wiring looms for corrosion and abrasion.
INSPECT
Warning Alerts & Immediate Actions
RED means stop engine/crane operation immediately. AMBER means correct the issue before continuing work.
Engine Low Oil Pressure
RED
Issue: Oil level critically low or oil pump failure.
Immediate action: Stop engine immediately. Do not restart. Check oil level and oil lines.
Risk if ignored: Seized crankshaft and catastrophic engine write-off.
Engine Overtemperature
RED
Issue: Coolant critically low or thermostat/radiator failure.
Immediate action: Stop engine and allow to cool naturally. Check coolant, radiator fins and hoses.
Risk if ignored: Blown head gasket or warped cylinder head.
Hydraulic Hose Burst
RED
Issue: Hydraulic oil spray visible under pressure.
Immediate action: Lower all loads to ground, shut down hydraulic pump and tag out crane.
Risk if ignored: Injection injury, fire risk or uncontrolled load drop.
Overload Alarm
RED
Issue: Load on hook has reached/exceeded rated capacity.
Immediate action: Stop lift, lower load to ground and reduce load within rated SWL.
Risk if ignored: Structural collapse or crane tipping.
Low Air Pressure Warning
RED
Issue: Air compressor failure or major system leak.
Immediate action: Park on level ground, apply parking brake and do not travel.
Risk if ignored: Complete brake failure or runaway crane.
Risk if ignored: Progressive overheating and head gasket failure.
Air Filter Restriction
AMBER
Issue: Primary air filter choked.
Immediate action: Stop operations; clean or replace primary air filter before restart.
Risk if ignored: Reduced power and engine/turbo damage.
Hydraulic Oil Overtemperature
AMBER
Issue: Excessive cycling, low oil level or contaminated oil.
Immediate action: Stop crane operations, check oil level and allow system to cool.
Risk if ignored: Seal failure and hydraulic system contamination.
Hoist Rope Abnormality
AMBER
Issue: Kinks, bird-caging, broken wires or flat spots.
Immediate action: Stop all lifts, quarantine crane and arrange rope inspection/replacement.
Risk if ignored: Rope failure under load and load drop.
Abnormal Tyre Condition
AMBER
Issue: Cut, sidewall bulge or rapid pressure loss.
Immediate action: Stop travel and change affected tyre before travelling/lifting.
Risk if ignored: Blowout, rollover or stability loss during pick-and-carry.
Frequently Asked Questions
Everything you need to know about the ACE 15XW Pick-n-Carry Crane
The ACE 15XW has a 15 tonne rated lifting capacity free on wheels, making it a pick-n-carry crane for site handling, yard movement and short-distance load positioning.
It uses a Simpson S433(I) F1 CEV BS-III, 4-cylinder water-cooled diesel engine rated at 48 BHP / 36 kW @ 2,200 rpm.
The standard telescopic boom is a 3-part hydraulically operated boom with 11.25 m height. Optional 4-part boom configurations are listed up to 16.3 m, 17.7 m and 19.1 m.
OEM-listed capacities are 8 L engine oil, 45 L fuel tank, 140 L hydraulic tank and 48 L transmission oil.
The brochure lists audio overload indication, hose failure protection, audio over-hoisting indication, safety brakes on hoist and cylinder guards. Optional equipment includes safe load indicator / LMI and over-hoisting hydraulic cut-off.
