The SANY SCC4000A-2 is a 400-tonne crawler crane with 2,400 t.m standard lifting moment and 5,280 t.m superlift lifting moment. It features a 24-84 m main boom, 84 m + 84 m longest boom+jib, Cummins QSM11 298 kW Euro Tier III engine, Porsche-designed cab, CAN-bus load moment limiter and about 340 t operating weight.
Detailed technical specifications for SANY SCC4000A-2 400T Crawler Crane
Daily pre-start checks · service schedule by operating hours · warning alert actions · fluids and lubricants.
Complete before every shift to protect safety, uptime and crane condition.
Check oil and coolant levels on firm, level ground; inspect hoses, pump area and intercooler joints.
Act if: levels are low, fluid is contaminated, or any leak or damaged hose is found.
Confirm diesel level and drain water from the fuel-water separator before operation.
Act if: fuel is below one-quarter tank or water, sediment or leakage is present.
Check the tank level with cylinders retracted and inspect the oil and system for contamination or leaks.
Act if: oil is low, milky or dirty, or a leak appears before the system is pressurised.
Check the restriction indicator, intake piping, clamps and intercooler hoses.
Act if: the filter is restricted or any intake joint is loose, split or unsealed.
Inspect pressure, suction, return and pilot lines plus all hoist, luffing and superlift cylinders.
Act if: a hose is cut or bulged, a fitting leaks, or a cylinder is scored or drifting.
Inspect every working rope, end connection and reeving path for condition and correct seating.
Act if: broken wires, corrosion, kinks, birdcaging, diameter loss or incorrect reeving is found.
Check grooves, bearings, rope guards, drum winding and hoist brake response.
Act if: the rope does not seat correctly, guards are missing, or a brake slips or responds unevenly.
Inspect reducer oil, ring bolts, gear teeth, tracks, rollers, idlers, sprockets and travel response.
Act if: oil is low, fasteners are loose, track parts are damaged, or either side travels abnormally.
Inspect lattice sections, welds, pins, backstops, catches and counterweight retainers.
Act if: damage or missing retainers are found, or the installed configuration differs from the lift plan.
Run the self-test, verify configuration, radius and capacity readings, then test the anti-two-block warning.
Act if: any reading, alarm, cut-out or configuration is incorrect—do not lift.
Check controls, display, mirrors, horn, warning lamps, cab functions and boom-tip anemometer.
Act if: visibility is restricted or a control, warning device or wind reading is unreliable.
Verify level mats and adequate ground support, then grease specified pins, bearings and pivots.
Act if: settlement, soft ground, damaged mats or dry lubrication points are found.
Select an interval to view the main work due; include earlier recurring checks.
Oil, coolant and hydraulic oil
Check levels, condition and visible leakage.
Fuel-water separator
Drain collected water and sediment.
Ropes, tracks and indicators
Inspect ropes, air restriction, track tension, display and wind gauge.
Safety systems & pivots
Test LMI/LML and anti-two-block; grease specified pivots.
Reducers, tracks and sheaves
Inspect reducer oil, track pads, sheaves and rope guards.
Hydraulic system
Check lines, fittings and components for leaks.
Boom, jib and counterweight pins
Inspect pins, clips, bolts and retainers.
Slewing gear and connection pins
Lubricate gear teeth and specified boom/jib pins.
Engine oil and filter
Change when required for severe-duty conditions.
Outer air-filter element
Clean or replace according to restriction and condition.
Boost, slew, travel and electrical
Check components, connections and operating condition.
Wire ropes and safety devices
Continue detailed inspection and functional testing.
Fuel and hydraulic filters
Change fuel, return and pilot filters.
Belts, turbo, hoses and clamps
Inspect for wear, damage, looseness and leakage.
Reducer oil
Perform the initial travel, slew and winch reducer oil change where applicable.
Battery and slewing ring bolts
Check terminals, charging condition and bolt security.
Engine oil and fuel filters
Change engine oil/filter and both scheduled fuel filters.
Hydraulic filters and oil
Replace filter media; sample or change oil according to condition.
Control-system diagnostics
Scan operating systems and resolve stored faults.
Safety-device function
Complete comprehensive alarm, limiter and cut-out checks.
Oil, fuel and safety air filter
Change scheduled engine fluids and filter elements.
Coolant system
Replace the coolant filter and flush the system when scheduled.
Reducers, winches, brakes and tracks
Change reducer oils and conduct a detailed mechanical inspection.
Structure and systems
Inspect structural connections and complete full diagnostics.
Stop safely and correct the cause before returning the crane to service.
Action: stop the engine immediately. Check the oil level, filter, cooler and turbo oil lines; do not restart until correct pressure is verified.
Action: stop lifting, do not override the system, and lower the load by controlled descent. Verify the load chart and crane configuration.
Action: stop hoisting immediately, lower the hook block safely, and inspect the switch, rope and boom-tip sheaves.
Action: stop all operations for broken wires, kinks, birdcaging, corrosion or diameter loss; remove a rejected rope from service.
Action: stop lifting, stabilise the load, idle without hydraulic movement, and check oil level, filters and cooler cleanliness.
Action: reduce radius, lower the load, and stop lifting when wind reaches the limit for the fitted crane configuration.
Action: stop slewing and inspect reducer oil, ring bolts, gear teeth, lubrication and bearing condition.
Action: refuel before continuing. Do not run the Cummins QSM11 dry, because air entry can require professional fuel-system bleeding.
Action: lower the load first, then replace the clogged return or pilot filter at the next safe opportunity before heavy lifting continues.
Action: stop lifting, re-level the crane, improve mat support, or repair loose or damaged undercarriage components.
Use the specified grade and keep filling and lubrication equipment clean.
Fuel tank
Clean ULSD suitable for the Tier III engine; drain the water separator daily.
Engine oil
SAE 15W-40 heavy-duty diesel oil suitable for the Cummins QSM11.
Coolant
Heavy-duty antifreeze coolant with the correct additive concentration.
Hydraulic tank
ISO VG 46 anti-wear hydraulic oil for normal conditions; select viscosity for ambient temperature.
Oil condition
Keep transfer equipment clean and investigate milky, dark or contaminated oil before operation.
Slewing reducer
Use heavy-duty EP gear oil suitable for a high-load planetary reducer.
Travel and winch reducers
Use the specified EP gear oil and maintain each reducer at the correct level.
Pins, bearings and slewing points
NLGI No. 2 EP grease for boom/jib connections, pivots and heavy-duty bearings.
Wire ropes
Apply a compatible wire-rope dressing evenly to the 26 mm ropes.
Everything you need to know about the SANY SCC4000A-2 crawler crane